The Oil And Gas Industry
2. Drilling – Once the geologic data has confirmed the presence of hydrocarbons, the exact location of the well is selected and staked on the property. Access roads and a drilling site are prepared for the arrival of the drilling rig. Then the rig itself, and all ancillary equipment, is moved onto the location. For the next several weeks (or months, pending the target depth of the well), the rig will be drilling the well. This process runs 24-hour per day, and involves equipment that emanates substantial noise. Since this is viewed as a temporary activity, landowners often tolerate the inconvenience without mandating any type of noise attenuation effort from the company. In some cases, however, such noise must be addressed. In these situations, the use of a portable or temporary noise barrier is the most effective treatment.
3. Hydrocarbon Production – If the well discovers commercial quantities of hydrocarbon, the rig is removed and replaced with production equipment that will extract the hydrocarbon from the ground, and either store it in tanks or transport it via pipeline. In the case of oil production, it is a fairly quiet process. Today’s modern pump-jacks are much quieter than their predecessors. In the case of natural gas production, however, noise is a formidable problem. Natural gas must be treated and compressed before entering pipelines, and the gas compression process produces very high noise levels. Since these compression systems may be continually running on site for many years, mitigating their noise is a high priority – for landowners and, subsequently, for the production companies.
How do production companies reduce compressor noise?
Gas compression systems can range from very small units to behemoth systems exceeding 5000 hp. These systems incorporate a sophisticated, finely-tuned combination of components – each generating a unique noise profile. The manufacturers of these components have spent considerable intellectual and financial capital designing and redesigning their equipment to minimize noise. Additionally, there are ancillary products that effectively reduce noise, including high-performance muffler systems, and acoustic baffling and wraps. In combination, these treatments considerably reduce the combined noise level of the system. However, even the most highly-attenuated compression systems emanate dangerously high noise levels that need additional treatment.
Intuitively, the noise generated is somewhat proportionate to the size, with noise levels in excess of 115 dBA. Such high levels are considered dangerous to humans without ear protection. Since this equipment is located outdoors and can be immense in physical size, reducing or attenuating its noise poses unique problems.
Primary noise treatments
Today, there are two primary attenuation techniques widely used for compressor systems. One involves a fully-enclosed, sound-attenuated building. The other involves a high-performance, sound-absorptive peripheral noise barrier. Both designs are extremely effective at mitigating noise, but there are significant differences between the two.
1. Attenuated Full Enclosures
When designed and installed properly, attenuated enclosures incorporate several beneficial features. They provide the highest level of overall noise elimination available. Being enclosed, they also provide protection from the elements. However, there are drawbacks as well. These facilities are expensive, often costing upwards of $1 million once installed. The enclosures require massive ventilation systems to prevent heat- and gas-buildup; these ventilation systems are expensive to purchase and operate. They also require redundant, explosion-proof electrical and monitoring systems.
2. Peripheral Absorptive Noise Barriers
Alternatively, a high-performance absorptive peripheral noise barrier also boasts some key features. They provide excellent noise elimination, providing only slightly less attenuation than full enclosures. Having no roof, they do not require expensive mechanical ventilation systems, nor do they create gas- or heat-buildup. And they are considerably less expensive than full enclosures. Potential drawbacks would include slightly inferior attenuation compared to full enclosures, as well as the lack of protection from the elements.